Flexible shrink-wrap systems. Prevent modular damage before it happens

Best practices for using flexible shrink-wrap systems

1. Choose the right shrink-wrap material

Not all flexible shrink-wraps are created equal. Materials vary in durability, thickness and resistance to environmental factors. At Tufcoat, we recommend using 190 micron, flame retardant shrink-wrap.  The larger rolls make it perfect for the encapsulation of modular units with the UV additive ensuring complete protection during transport and storage.

2. Ensure a proper fit

A tarp or cover that’s too loose can flap in the wind, while one that’s too tight may cause stress points and tear. Measure the modules accurately and choose a wrap that will conform to the module’s shape. Shrink-wrap is designed to become drum-tight under heat meaning it will snuggly fit the module and not flap when exposed to wind.

3. Protect vulnerable areas

Corners, edges and protruding elements are most at risk of damage. Apply extra padding like foam strips or rolled scrap wrap in these areas before shrink-wrapping the entire module. This prevents accidental dents and scratches during transportation and storage.

4. Store shrink-wrapped modules properly

Even the best shrink-wrap systems can fail if modules are mishandled or stored incorrectly. Ensuring proper ventilation to prevent condensation and moisture build-up is critical to maintain module integrity and the use of installed doors ensures that the units can be accessed by maintenance teams.

5. Inspect and maintain

Maintenance checks of the shrink-wrap system should be carried out for unexpected punctures, especially after extreme weather events, during long-term storage or after multi-leg transportation. Early detection and repair can prevent minor issues from becoming costly damage.

Prevent modular damage before it happens

Flexible shrink-wrap systems are an essential tool for protecting modular units in the modern methods of construction industry. By following these best practices; choosing the right material, ensuring a proper fit, reinforcing vulnerable areas and storing correctly, companies can prevent damage before it happens, save costs and keep projects on schedule.

Implementing these strategies not only safeguards your investment but also enhances efficiency across the supply chain, making modular construction safer and more reliable than ever.

Finally, partnering with an experienced shrink-wrap specialist like Tufcoat can make a significant difference to project outcomes. A supplier that understands the demands of modular construction can advise on correct material selection, application methods and on-site best practice, ensuring consistent protection across every stage of the build. High-quality flexible shrink-wrap systems, such as those supplied by Tufcoat, are designed specifically for construction environments, offering reliability, compliance and peace of mind. Investing in the right protection from the outset helps reduce remedial work, supports programme certainty and ensures modular units arrive on site in optimal condition, ready for installation without costly delays.